Board solutions

Start getting more green for your packaging

For stronger, lighter cartons and containerboard, seek out more innovation in your additives, coatings and adhesives. At Ingredion, that's what we deliver — and we'll show you the way to achieve improved productivity and cost-effectiveness for your unique strength, printability and barrier requirements. From robust wet-end solutions that reduce basis weight and improve drainage and retention to smarter binder and surface solutions delivering greater performance and value, we bring deep understanding of packaging and starch chemistry to meet your challenges.

Boost productivity with wet-end/dry-end solutions

Our linerboard production solutions help you replace synthetics, deliver the dry strength development, increase machine speed and improve retention you need to be most productive.

Enhance finished product performance and accomplish your dry-end goals

With OPTIBOND®/OPTIPRO® wet-end starches and TOPCAT®/REDIPRO® high-charged cationic ready-for-use natural polymers, plus surface starch technology when needed with PENFORD GUM® modified starches and PENFILM® surface binders, we can help you:

  • Open wider operating windows due to lower addition rate
  • Save energy with the reduced drying demand
  • Gain freedom to improve current products and create new ones — without having to buy new equipment or greatly alter processes

Coatings deliver strength and printability

For optimal binding strength plus quality appearance and printability, look to operator-friendly, no-VOC PEN-COTE® L and PEN-COTE® D binder solutions. Outperforming other naturally derived binders, the solutions enable solids content up to 50% to help cut the need for viscoscity modifiers. Available both as ready-for-use liquids and completely soluble powders to easily integrate into your processes. 

Bond with eco-friendly adhesives

Reduce your carbon footprint with environmentally friendly, natural and renewable PENLAM® adhesives which deliver high binding strength, superior runnability, easy cleanup and biodegradability with no VOCs. We'll help you customize your formulation to meet your manufacturing needs for percent of solids, viscosity and molecular weight.

Featured ingredients for containerboard (corrugated case material [CCM], paperboard, linerboard, corrugating medium, fluting)

Wet-end product (ingredient) family Description Application

CATO®/PENCAT® modified starches

Cationic and amphoteric mill-cooked starches

Strength, retention and drainage development in virgin and low recycle content furnish papermaking systems

OPTIBOND® modified starches

Net cationic enhanced molecular weight mill-cooked starches

Paper/board machine systems utilizing microparticle retention systems for enhanced retention/drainage performance and strength development

OPTIPRO® modified starches

High cationically charged mill-cooked starches

Strength, retention and drainage development in high recycle content furnish and high cationic charge demand papermaking systems 

REDIPRO® natural polymers

Moderately-charged cationic, ready-for-use polymeric blends

Designed for paper/board mills without a dry starch handling/cooking system, but current grade structure or new grade development require increased internal strength development and improved retention/drainage performance.  Especially useful in high recycle content furnishes

TOPCAT® cationic additives

High-charged cationic, ready-for-use natural polymers

Designed for paper/board mills without a dry starch handling/cooking system, but current grade structure or new grade development require increased internal strength development and improved retention/drainage performance. Especially useful in high anionic trash containing machine systems for charge neutralization and wet-end additive efficiency

Dry-end product (ingredient) family

Description

Application

CORN PRODUCTS® pearl starches

Unmodified/ "native" starch

For use in locations have in-mill "thinning" systems (i.e. enzyme or ammonium persulfate)

DOUGLAS® modified starches

Oxidized, viscosity modified mill-cooked starches

Cost competitive mill locations producing commodity grades that need a moderate level of surface strength and printability

FILMKOTE® modified starches

Superior film forming, thixotropic, viscosity modified mill-cooked starches

Provides superior barrier performance compared to traditional surface starch products for use in paper grades requiring a level of oil and grease resistance; helping to eliminate or reduce fluorochemicals grades requiring a high level of porosity development

KOFILM® modified starches

Acetylated viscosity modified mill-cooked starches

Suitable where high surface strength is important for use in printing and writing grades or strength development in board grades, where product stability and consistent viscosity control are required

PENFORD GUM® modified starches

Hydroxyethylated, viscosity modified mill-cooked starches

Suitable where high surface strength is important for use in printing and writing grades or strength development in board grades, where starch stability and consistent viscosity control are required. Appropriate for use in all size press and/ or waterbox applications

StacKOTE™/PENFILM® modified starches

Acid-thinned waxy maize mill-cooked starches

Superior runnability in grades requiring high surface strength with enhanced printability especially in mill locations having hard water 

REDIFILM™ liquid natural polymers 

Ready-for-use natural polymers

Easy for use specialty starch product which provides barrier properties with enhanced surface strength and printability

Coating product (ingredient) family

Description

Application

FILMKOTE® modified starches

Superior film forming, thixotropic, viscosity modified mill-cooked starches

Product provides thixotropic response in coating rheology, which improves runnability and performance over traditional starches in demanding coating applications. Highly effective anti-blocking agent for use in coated board formulations. Barrier starch technology useful for developing oil and grease resistance performance

PEN-COTE® L liquid coating binders 

Ready-for-use liquid coating binder

Liquid coating starch suitable for use in coating formulations where the solids content of the formula limits the use of traditional starches.   Provides excellent water-holding of the formulation and helps reduce binder migration. Suitable for latex replacement in paper or board applications

PEN-COTE® D coating binders

Ready-for-use dry powder coating binder

Dry "stir-in" coating binder mixes into pigment slurry without cooking.  Suitable for use in coating formulations where higher solids content of the formula improves coating efficiency and drying. Superior water-holding also improves formulation performance, reducing binder migration even further with higher coating solids. Suitable for latex replacement in paper or board applications

PENFORD GUM® modified starches

Hydroxyethylated, viscosity modified mill-cooked starches

Traditional coating starch, used as a co-binder with latex

Adhesive (ingredient) family

Description

Application

PENLAM® laminating adhesives

Liquid, starch-based adhesives

Paper to paper laminating applications such as mounting board, museum board, playing card, trading card grades. Cost effective alternative to synthetics in these applications

The information described above is offered solely for your consideration, investigation and independent verification. It is up to you to decide whether and how to use this information. Ingredion Incorporated and the Ingredion group of companies make no warranty about the accuracy or completeness of the information contained above or the suitability of any of their products for your specific intended use. Furthermore, all express or implied warranties of noninfringement, merchantability or fitness for a particular purpose are hereby disclaimed. Ingredion Incorporated and the Ingredion group of companies assume no responsibility for any liability or damages arising out of or relating to the foregoing.